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  #1  
Old 12-26-2006, 11:46 PM
Project Manager Project Manager is offline
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Join Date: Apr 2006
Location: SFTville
Posts: 41
Default Tricks and Tips

By popular request, we have set up this section for you recommend the best tips and fixes that you read in these forums or that you post yourself.
Please pmail cutter or madam X with the links to the threads where they are located and we will add them to a list here so you can find them more easily in the future.

If this grows over the long haul, we can perhaps convert it to a separate forum in the future. That depends on how much participation it gets.
*
**
***
Click on the links to other Archives.

1. Project and Equipment Index

2. Review Index (Product/Equipment)

3. Website Equipment, Supplier and OEM Index

**
*

Notes.

<> Compound links from General welding Information Forum.

_____________________________
INDEX.

2) Under construction, Categorizing List
3) Welding.
_General welding info.
__ Bottle Sizes, capacities & dimensions as related to contents.
___Stick.
_____MIG.
______Tig.
_______Gas.
________Plasma Cutting.

4) Heat Treating.
5) Tools.
6) The Work Shop and Home.
7) Sheet metal......and..........Bending.
8) Machining........and........Materials.
_General Machining info.
__Drilling.
___Milling / Common Answers beginners.
____Tools of the trade.
_____Lathe.
______Materials.

9) Air........and........Hydraulics.
10) Electrical.
11) Oils........and........Chemicals.
12) Sawing.
13) Math and Calculations.
14) Reference.
15) Lifting and Cranes.
16) Good Idea Tricks & Tips, not categorized.
17) Surface prep and finishing.
18) Tech and Computer corner.

Last edited by Index Manager; 05-14-2016 at 02:15 AM. Reason: Added links to other archives
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  #2  
Old 11-21-2009, 04:58 AM
Index Manager Index Manager is offline
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Join Date: Apr 2009
Location: Projects Index
Posts: 44
Default Categorizing List.

**************
Evaluation and Categorizing list.

<> Compound links from General welding Information Forum.


====

Smoker and Cooking Thread.
..... by Shade Tree Welder

Small Hydraulic Press ..... by JohnBoy

Truck Mounted Vise ..... by milomilo

That other four letter word-paint ..... by Norm W

Small engine ignition info .... by Ironman

Truck frame repair ..... by digr

Bolt holder .... by digr

Made a spot welder out of an old 140A arc welder ..... by Ed.

Truck frame splice ..... by rmack898


New Shop Building
..... by Cutter


No. 3, This time from scratch.
..... by weldor2005 .... Garage/barn build

Another Propane Forge ..... by bigb

Making Charcoal ..... by SmokingDodge
http://www.shopfloortalk.com/forums/...ad.php?t=35630
Charcoal making. ..... by Shade Tree Welder

Coin ring .... by Ironman

Building a small trailer ..... by Vernon

*
Chuck holder .... by digr ... Lathe Carriage mount

Toe jack the hard way .... by digr

cut off wheel ..... by digr ...... reuse chop saw wheels

steel chiminea ..... by allessence

Flux making Hydrous borax to anhydrous borax. ..... by allessence

broken reading glasses arm repair ..... by tackit

Milwaukee Rong fu head raising/lowering adapter ..... by tackit

Rong Fu Mill/Drill head lift guide ..... by cutter

<>Steel Gauge Data ..... by Shade Tree Welder

<> Standard Taper Data ..... by Shade Tree Welder


Small Pallet Lifter Build ..... by bimmer1980

Machining Forum: Are cutting and tapping fluids different? ..... by SlimJim

Another mobile baseb ..... by digr

Spill-Proof Paint Cups .... by platypus20

A Little Forge ....by engineman56

Mandrels ........ digr ....... pdf, mandrels and bushings

Post puller ..... by Barn Owl


====
CNC

cnc learning ...... question from Scotts

Home Made Edwards 55 Ton Ironworker Punch Push Feed System Build Thread ..by JidoukaSS



====
MANUALS



==
"Milling machine Adventures".

Installing precision bearings in mill spindle ..... precisionworks
Jet JMD 18 project .......by monkers
New mill - Burke #4 ......By rmack898 .....Rebuild
Cleaning up a Nichols horizontal mill .........by Andyman
Installing precision bearings in mill spindle ....by precisionworks

HF Mill/Drill ....by Cutter
Milldrill indicator ....by digr
Mill Table Lock ......by OLD MAN
Enco Mill-drill ....by OLD MAN

Help ... by digr

New toy to play with: Burke No.1 .....rebuilt by bluechipmachineshop

======
Jigs and Fixtures.

A Bit of Straightening ......by arizonian
Pucker Factor Band sawing ....By Randyjaco ...work holding.
Boring strut ends for bushings .....by precisionworks
Broken stud ......by digr
Another idea... .......by quality Junk .......Mill fixture
Yamaha GC engine bore job ......by rmack898 ....Mill


==
"Lathe Adventures".

Craftsman 12" Lathe .....by nctox.... also has pdf books.

Scroll chuck revealed. ....by allessence
Feed lever .....by digr.... repair
Lathe? Maybe........... ...by Allessence
Cleaning up an old lathe (early 1900's) .......by Mayhem
G4003 lathe accident .......by moe1942.....Grizzly cross slide
Chuck removal help needed. ......by 5thStreetHound
Old lathe - removal of spindle and bearings .......by Mayhem
New toy .......by MarkBall

Last edited by Index Manager; 08-27-2017 at 08:26 AM.
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  #3  
Old 11-24-2009, 04:37 AM
Index Manager Index Manager is offline
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Join Date: Apr 2009
Location: Projects Index
Posts: 44
Default Welding

General welding info.

<>Lincoln Welder Serial Numbers
<> Obsolete Lincoln Welder Manuals
<> Thermadyne Firepower General Welding Product Catalog

<> Welding Positions 1G - 6G
<> Shielding Gas Cross Reference
<> Tube coping layout program
<> General Welding Information.
<> Andy's Site...........Welding Information
<> Websites
<> Pipe Data

Link Miller Manuals
Link Serial Number Reference Chart (Miller) ........found by H80N
Link Welding Dictionary (Miller)
Link Grounding and Arc Welding Safety found by mudbug

Speedglas helmet fix. .........by Ram48
Blue welding lens ....by Journyman
Test plate jig ......by Barn Owl
Chalk Holders and media used ....by LW Hiway
Brake Cleaner-"No-No" solvent.....by mudbug
Reflection behind weld helmet...........by KRS
Good light = Good welding ! ..........by Markopolo
what respirator do i need for galvanized welding? .........started by Lucky
Anti Spatter from the Grocery store by irnsrgn
Keep spatter from sticking to threaded holes with earplugs by Diverbill45

Diesel Engine Drive Selection. ..............Shade Tree Welder


==
<> Aluminum Alloy Technical Information


5356 weld cracking .... by Walker ... and pdf e-book from welder2005
AWS Certification Test Questions .....by JWS
Welding test ............by Diverbill45

tacking question ....by morpheus
4130 Tube cracking by TIG Weld.........By BB614
Aluminum Cracking and Hot Short.........By Shade Tree Welder
Welding Cracked Exhaust Manifolds by stock z/28

Guidelines for Welding Cast Iron by Lincoln Electric by lwhiwy

What grade aluminum for fuel tank? ...by Walker
What Kind Of Shit Is Bed Frame Rails Made Of ...by platypus20

Diesel Fuel Tank Repair. ........by Shade Tree Welder

==
Get it Square by digr
Soapstone compass/dividers by digr
Chisel for slag/dross removal Handy Tool by digr
Again with the finger .....by digr .....Hold down finger

Bottle Sizes, capacities & dimensions as related to contents.

small cylinder vs large cylinder ...by akabull .......refilling welding cylinders
Warning! Hydro-tested Argon Cylinder--LITERALLY! And Argon Prices at Airgas... ....By mccutter

Cylinder Size Comparison Chart from Airgas
Cylinder Conversion Chart from Airgas

<> Cylinder Information ........by Franz

===
Stick

<> Welding Rod Selection Chart pdf.
<> Preventing Arc Blowout pdf

stick welding electrode chart?? .........by dichdoc

Electrode question. .......by ~coyote~
Brain Twister .......by milomilo .........Rod oven rebuild
Rod oven? .......by Dman033189.....Discussion

carbon arc welding .........by beasjc
Thawing water pipes .......safety question by E718

Stick welding question ...... ...by Markopolo......arc length
Cutting steel with a stick welder..............started by Rufus

SMAW electrode size/ amp selection ......started by monkeyboy

Need help on vertical uphill stick welds......started by NavyGuy
uphand or downhand ?...started by nycpipewelder
6G Weld Test.........started by danski0224
Stick Welding Sheet Metal thread begun by OldRedFord; see replies by DDA52 and others.

7018-ac ....Q, by Pat
6013 smaw rods ? ...Q, by Blown 4.3


===
MIG

Millermatic 350P question? .....by wildfire......Gas question.
metal core wire? .........by pumpertruck

Aluminum mig question.......by Hurricane
Preheat question, aluminum mig?? .........By karl-nc
MIG How are these welds? ...........started by rotty
Another Up Hill Question ...........Question by Pat

===
Tig

<> Tig Electrode Selection Chart

TIG Electrode Selection..........posted by Shade Tree Welder
Lanthanated tungstens?.......started by Bob Q

What Determines Root Gap for TIG Butt Welds? ....by houlibar
Tigging aluminum .........by Fla Jim
pipe welding with TIG ..........by ace4059
tig welding tips and advise needed........started by lowtekrednek
*TIG* nipple at end of puddle.........started by ace4059
I'M STOKED....My first TIG welds!!!........by NavyGuy
Tried TIG Today........by DDA52
TIG, Very New at This ...........by Pyro J
cooler pump.........by Ggg

===
Gas
<> Test Procedures for Victor Cutting Torches
<> Oxy/Acetylene Information
<> Acetylene
<> Gas Welding Tip Conversion Chart

<> Gas welding flame temperature

New Acetylene Withdrawal Rules posted by Paychk
Oxy/acy setup and guides by digr

Aluminum Brazing ....by Pat
Brazing Question.......by Teacher.
Brazing........ ........started by Markopolo.......GasFluxer post #27 by KB Fabrications
Alumaloy??? ........By rkressg.......Brazing Aluminum.
Nick The Steel .......By OLD MAN........Cutting with a Torch.
oxy/acet welding discussion on aluminum...started by Hurricane

Newbie would like to know about spray welding. ......question by Super 55 .... Spray weld results Spray welding a cast iron manifold.

Acetylene vs Propylene ..............Started by crenshawjm
propane-V-acetylene ...........by oiw
oxy-propane torch recommendations? .......by Matt Shade
Propane torch hose? ...........by realitycheck3907
New to Cutting with Propane ...........by houlibar


===
Plasma Cutting

Plasma cut quality........By Ironman
Trailblazer powering a Plasma. ....... by ace4059......also using nitrogen.

Last edited by Index Manager; 10-02-2016 at 04:15 AM.
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  #4  
Old 11-24-2009, 04:41 AM
Index Manager Index Manager is offline
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Join Date: Apr 2009
Location: Projects Index
Posts: 44
Default Heat Treating

Heat Treating

Heat-Treating compounds and ease of use........By LW Hiway
Quenching oil...........Question by fluxcoreit
Hardening question . . . . by Markopolo
aluminum question.........By chumly2071..........Annealing.
Case hardening.... take one ....by AJinNZ
*
Link Steel Heat Treating.......found by GWIZ
Link Cast steel: Annealing.........found by GWIZ
Link Heat Treating................found by GWIZ
Link Hardening and Tempering.......found by GWIZ
*
**

Last edited by Index Manager; 06-29-2010 at 03:17 AM.
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  #5  
Old 11-24-2009, 04:43 AM
Index Manager Index Manager is offline
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Join Date: Apr 2009
Location: Projects Index
Posts: 44
Default Tools

<> Parts Diagrams for Air Tools
<> US Made Tools

Visegrip Replacement Springs. .....by Shade Tree Welder

Needle Nose Pliers .....by HobbyDon ....... cut down for cutters
Parker vise revisited.........By xilitla
Pipe Wrench Holder, End Wrench Cheater, Eyebolt by Sberry
Johnny Cash Adapter by digr
Framing square uses for Metal by irnsrgn
Super Square by irnsrgn
Clamp Helper by irnsrgn
Anti Roll Device by irnsrgn
High Low Clamp by digr
Square Holder by digr
Drill Press Stock Stand by irnsrgn

Last edited by Index Manager; 02-03-2012 at 08:27 PM.
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  #6  
Old 11-24-2009, 04:45 AM
Index Manager Index Manager is offline
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Join Date: Apr 2009
Location: Projects Index
Posts: 44
Default The Work Shop and Home.

<> Free Shop Signs

<>The Agricultural Buildings & Equipment Plans List
<> Shop lighting estimating tool

Warning GE Silicone II Caulk not curing!!!!! ......by H80N

Spaghetti is your friend! ..... by Roundrocktom
New Mailbox and swivel post ........by allessence
Simple Pump - Well Hand Pump ...... by Shade Tree Welder
Turkish plumbing repair ......by camdigger .....plastic pipe fuser machine
Best thread sealant .......by Jim-TX
How much is enough tools ? ...........by GWIZ........Electric/flameless heating, Soldering Copper pipe.
Thawing water pipes .......safety question by E718
Opinions on Kitchen Faucets .......by Pat

Different way of making a pipe column head by DDA52
Beer Can Solar Heater .....by Bender
Sizing hydronic heat source? ...........Started by PTSchram
Recommendations for drive way ........by grumpy
Swinging pivot mailbox. ........by digr
Infloor Heating Upgrade? ......by Blackdog
Shipping container work shop conversion? ....by AdreamSoReal
Important info about those cheapie walkie talkies. ....By Tom Zachman
DL's first rollcage... ....by dubby

___
Chicken coop .....by boilerman
Progress on the New Shop ....by 4xDesign........(zoning) calling It a shop, barn, RV shed ??
building a shop/home in an 8000sf brick building...by randydupree

The End Of The Caveman Shop .... by Cavalry

=====================
Concrete

Wood floor over concrete? .......by Cavalry
Concrete finishing....all you want to know.........By DD52
Epoxy Anchors (Need Some Advice) by tycoon, DDA52
Concrete Help more from DDA52
Crushed Concrete ..........by jer29_11_13 ......weed fabric underneath Question.
Concrete Calculations? ....by Cavalry

grinding wavy 40 yr old concrete for epoxy ...by v7guy
What concrete to set pipe rail with? ......by dichdoc

====================


Show Your Dog! ..... by madam X


Skunk Cure ...by mailtrain
Yellow Jackets ...by engineman56 .....killing and cure?

Last edited by Index Manager; 05-17-2017 at 04:27 AM.
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  #7  
Old 11-24-2009, 04:48 AM
Index Manager Index Manager is offline
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Join Date: Apr 2009
Location: Projects Index
Posts: 44
Default Sheet metal......and..........Bending

<> Hossfeld #2 Bender Hydraulic Conversion
<> Bend allowances

Cut and bend thick steel ......br digr

Easy mod to do rings on Shop Outfitters bender by Jim-TX
Metal Bending Tips (includes calculator tips for total length) by Pat
Bend Allowances thread with several links to information & calculators
I-Beam load..........Started by Harleyrider
Layout and Fabrication of Steel and Pipe...Pdf........found by LW Hiway

Last edited by Index Manager; 04-10-2010 at 02:41 AM.
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  #8  
Old 11-24-2009, 04:53 AM
Index Manager Index Manager is offline
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Join Date: Apr 2009
Location: Projects Index
Posts: 44
Default Machining........and........Materials.

General machining info.

<> Thread Identification
<> Useful General Shop Information
<> Gear Information....bad link
<> Tap Drill Chart.
<> Tap drill sizes.....List
<> Taper sizes
<> Carbide Insert Codes ..... by Shade Tree Welder

Links Textbook of Turning - Hercus lathe ....found by USMCPOP
Pdf's A list of how to,s ......found by slopdog .........myriad of machining pdf books and more.
machining videos for when you can't get to the shop. ...........Found by camdigger
Tips, popular mechanics ..... by digr
Opensource depository of Army training manuals.
Covers a fairly comprehensive view of metal work..............Posted by Camdigger
The Gingery Machine Shop.Build a Complete Metalworking Shop from Scrap!! discussion posted by Harvuskong.


Machine screw sizes by irnsrgn
Shaft press fit question started by VW cat
Link Machining and math ect. .....found by digr......dividing head and more.

Link Thread Chart ....found by platypus20

Resharpening Carbide Inserts for Finishing ..... by TriHonu

====
Drilling.

Drill press arbor/chuck ? .........by widetrackman ....Drill chuck repair tips
Drill Chuck .......by tnfarmboy....Drill chuck repair tips

Drilling through a file. ...........by GWIZ
perpendicular holes in a shaft? ..........started by Cavalry
Drill a Straight Line of Holes by irnsrgn
Drilling Stainless Steel .........Started by Gadgeteer
Another SS drilling question started by sb1
Drilling mild steel started by Bender

The Rag Trick - boring small hole larger
tip provided in the thread by Setup Boy in this Thread by Floptop.

Drill Bit Types and Uses posted by digr
Setting up on a centerline, punchmark, etc. thread begun by quality junk
Drill Chuck Removal Tip by xilitla2

================================================== ==
Milling.

Common Answers beginners.
Milling Help.........by digr
Milling Newbie - Getting Started.........By deere2210
Newbie - Getting Started........By deere2210....Basic milling Links/questions and Tramming.
Milling Machine Head Trammingwith a brake rotor .........by platypus20
I know that this has ...... by Charlie C .......Milling stop

===
Tools of the trade

Impeller balance...........by Charlie C


New-to-me trick... caliper use ..... by dubby
Mitutoyo maintenance ........by GWIZ
Mitutoyo or Starrett? ......by trukfan
Mildred Joins the Rotary Club .....by Cutter
Cutting new gears on a lathe .....by MarkBall2
A little turning last night .......by terry lingle .....chuck used for centering with tailstock.
Tool caddy for the lathe / Lathe Chuck caddy....by Vern2
Flycutters ....By Cutter
Jack's Way Of Centering A Lathe Chuck On A Rotary Table ...By platypus20
Micrometer stand .....by digr
Hold down plates........by GWIZ
Boring holes.........by GWIZ
boring bar..........by tigman250
What are 1-2-3 Blocks? by randy m

Telescopic gauges...........by GWIZ
Grinding a custom sized drill.....by Precisionworks........Spin fixture.
Surface plate.........by GWIZ

Boring Head Questions and answers........Started by digr.

R8 Collet Dimensions & Specifications discussion started by OldNavy
Chord Depth for Cutting Keyways by irnsrgn
Link to Milling Formula Interactive Calculator....Found by OLD MAN.

================================================== ===
Lathe.

Ribbons or chips? ...........By dubby
Insert identification/coding at post #6........from camdigger
Inserts ......digr


Aloris CXA toolposts and holders and its Clones ..... by Lu47Dan

Carbide Insert Tool holder Views .....by platypus20

Modifying standard insert lathe tooling ......by digger doug .....mounting two tool bits.
Adapter .......by digr...Arbor...Using a boring head in a lathe
cutting a keyway .....by bd354 .....with a lathe
indicating on threads? ..........started by Cavalry
Aloris CXA toolposts and holders and its Clones.......Started by Lu47Dan
Making Long cuts on a Lathe by irnsrgn
Thread cutting depth by irnsrgn
Drilling the Boltholes in a New Backplate as suggested by GWIZ, thread by cutter

Lathe Flat Belt Replacement by REDcaddy

***
Lathe bit angles for specific materials .....by Paychk

Link to the South Bend instructions for grinding cuttering bits.
South Bend .pdf about 5.9 mb........ Thanks, doubleD.

More then just manuals.
Follow the links to Old South Bend Manual Trove.........found by Camdigger.
Be sure too also click on the logo for other machine manuals, not just South Bend.
DoAll, Cincinnati, LeBlond, Rockwell, Sheldon, Standard-Modern, Misc.
Also, how to run a lathe, grinding valves, turning pistons, armatures, etc.........

================================================== ===
materials

<> Metal Weight Calculator
<> Rail Gauge Dimensions
<><> Aluminum Alloy Technical Information
<> Copper Tubing Handbook
<> Pipe size info ID OD and schedules
<> MESteel
<> Metal Weight & Sizes
<> Carbon content, steel classifications, and alloy steels
<> Copper Tubing
<> Wrought Iron
<> Pipe Data


Railroad Rails .....by mudbug ....Spec.
What grade aluminum for fuel tank? ...by Walker
What Kind Of Shit Is Bed Frame Rails Made Of ...by platypus20

Link nice info!!.....found by tonycamco.....Data on metals..pdf index.
Link to CROSS REFERENCING VARIOUS TOOL STEELS."...........Found by OLD MAN.

SS grade questions.........By Walker

Metal Identification - Cast Iron & Steel by lwhiway

Source for precise Aluminum cutouts & drops posted by USMCPOP

Hot Rolled versus Cold Rolled ....Started by Big Eddy.
And general info on HR/CR.
*
**

Last edited by Index Manager; 10-02-2016 at 04:02 AM.
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  #9  
Old 11-24-2009, 04:56 AM
Index Manager Index Manager is offline
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Join Date: Apr 2009
Location: Projects Index
Posts: 44
Default Air........and........Hydraulics.

AIR

<> MEDIA (sand) Blasting
<> Air Compressor Manufacturer Information

link DeVilbiss air compressors .......found by digr ......parts and drawings.

Making a compressor and hydro testing .....by Ironman
Compressed air dryers
Guessing game Both threads started by Pile Buck
Franzinator
Franz-o-nator ......thread started by Cracker
Sandblasting respirator Safety question.....started by SlimJim
Harbor Freight # 97686 Desiccant Air Drier .........by platypus20
Thoughts on copper tubing for compressed air piping....by Lu47Dan
Evaluating True Horsepower and CFM Ratings of Air Compressors .doc file provided by Grumpy
Air Compressor Upgrades .........by platypus20 ........Auto Drain

===
Hydraulics

<> Hydraulic Calculator Worksheet
<> FM 5-499, Hydraulics and Fluid Power Guide, U.S. Army
<> Hydraulics/pnuematics e-book
<> Hydraulic Calculator
<> Hydraulic calculator +
<> Pump Information


Hydraulics. ...... Shads Tree Welder ..... pdf manual
Hydraulic system information ......... Ironman ....Pdf e-Book
Sizing a hydraulic fluid reservoir .....started by Pat
Repairing a Hydraulic Cylinder by DDA52 and others

Pump Information ...Link found by Franz

Last edited by Index Manager; 11-07-2015 at 04:00 AM.
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  #10  
Old 11-24-2009, 04:58 AM
Index Manager Index Manager is offline
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Join Date: Apr 2009
Location: Projects Index
Posts: 44
Default Electrical

<> Fractional Horsepower V-Belts
<> Electrical Cords - types, gauges & ampacity
<> Extension cord sizing. Voltage drop

Halogen Work Light LED Retrofit ...... by JidoukaSS
LED 12v work lights ..... by derekpfeiffer

load bank for testing commander 400 welder ..... by terry lingle

Need to wire motor for cw operation. ..... by Walker
Generac Problems .....by kiwi .....flashing a generator
Generator Caution!!! ......by Floptop
Starting Capacitor Questions .........by Whitetrash
Lets talk about 3ph electricity .......by panhandle redneck
Converting a Delta Belt-Disc Sander to 3HP VFD .....by precisionworks
Project: Lathe Tach. Lots of Pics HS needed ......by SlimJim
I have a question about electric motors. .........by Steve V
How Big is My Electric Motor? by precisionworks
Drill-Mill Table Drive by Cal_W.........Variable power supply build.
12 volt DC from 120 ac .....by Scotts ......Using a Computer power supply


Link OHM's LAW CALCULATOR ..........found by GWIZ.....Volts, Amps, Ohms, Watts.
Wire Voltage Drop Calculator .......found by mudbug

Link Motor Run Capacitor Test Chart......Found by GWIZ

Last edited by Index Manager; 05-17-2017 at 04:12 AM.
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